Stripping of the butterfly-shaped optical cable

Butterfly-shaped optical cables can be stripped efficiently using specialized tools designed to handle their flat, dual-fiber ribbon structure without damaging the fibers. Cable StructureButterfly-shaped optical cables feature a flat design with two parallel fiber ribbons running down the center, often combined with an electrical conductor in photoelectric composite cables. The optical fibers are encased in a tight sleeve and reinforced sheaths, sometimes forming a lying “8” shape in cross-section, with photoelectric separation ports between the optical and electrical parts.

This design ensures that the magnetic field from the electrical conductor does not interfere with optical signal transmission.

Stripping Challenges

Stripping these cables manually with knives or pliers is inefficient and risky, especially in large-scale production or long cable runs. Manual methods can damage the delicate fibers, reduce splicing quality, and increase labor costs. The unique flat and reinforced structure requires precise cutting to avoid nicking the optical fibers.

Tools for Stripping

Specialized butterfly cable strippers are recommended for clean and safe removal of the outer sheath: Komshine FTS-01 Stripper: Designed for 3. 0x2. 0mm butterfly-shaped drop cables, it features adjustable blade height, clear scale marks for accurate stripping length, and durable stainless steel blades capable of up to 60,000 strips.

Stripping Pliers for Butterfly Lead-

In Cables: These include integrated stripping dies, multiple cutters, and fixing elements to hold the cable securely while removing the sheath in one operation, improving efficiency and safety in production environments.

Stripping Procedure

Measure and mark the length of cable to be stripped using the scale on the stripper. Place the cable in the jaws of the stripper or pliers, aligning it with the cutting guides. Adjust blade depth to ensure the sheath is cut without touching the fibers.

Press the handle and pull back to remove the sheath cleanly. Inspect the fibers to ensure no nicks or damage before splicing or terminating.

Benefits

Using specialized stripping tools ensures: High efficiency for long cable runs or mass production. Safety, reducing the risk of injury from manual cutting. Fiber integrity, preventing signal loss during splicing or termination.

Cost savings by reducing tool replacement and labor time. By understanding the cable structure and using the appropriate tools, technicians can achieve clean, precise, and safe stripping of butterfly-shaped optical cables, facilitating reliable splicing and installation.